The different Types of Aluminium Extrusion Manufacturing

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Extrusion using hot heat is by far the most well-known extrusion method that is employed to produce products that are high in terms of precision and repeatability.

There are three types of extrusions made of aluminium three types: cold, hot and hot-cold.

Extrusion using hot heat is by far the most well-known extrusion method that is employed to produce products that are high in terms of precision and repeatability. It is heated between 700 to 950 degrees Fahrenheit prior to being pushed through a die. Hot extrusion is usually employed for items that require a certain amount of precision, for example, electronic and medical devices.

Cold extrusion can be used to produce products that don't require the highest level of accuracy and repeatability. Aluminum is heated the temperature of 350 to 500 degrees Fahrenheit prior to being put through a mold. Cold extrusion is generally employed for items that don't require a great level of precision, like nails and screws.

Hot-cold extrusion is the combination of cold and hot extrusion. It is employed to make products that need the highest degree of precision and repeatability but don't require the high temperatures that are required by hot extrusion. It is the process of heating aluminum between 500 to 700 degrees Fahrenheit prior to being pushed through the die. Extrusion using hot-cold is usually used in products which require a high level of precision, like electronic and medical devices.

 

The Benefits from Aluminium Extrusion Manufacturing

Aluminum extrusion is a method in which aluminum is pushed through a die with the desired cross-sectional form. The process can be used to produce a variety of items, from frame for windows, to electric components.

There are numerous benefits when using extrusions of aluminium such as:

 

1. Increased Strength

 

Extrusion of aluminium results in a product more durable than if it was made of a sheet of aluminum. This is because the aluminum is pushed by the extruder through the die resulting in the product to be much more dense.

 

2. Improved Durability

 

Manufacturing with extrusions of aluminium also results in the product that is more durable than one constructed from sheets of aluminum. This is because the aluminum is pushed into the mold, resulting in the product to be much more dense.

 

3. Increased Corrosion Resistance

 

The manufacturing of aluminum extrusions also produces the product that is more durable in the event of corrosion, than constructed from sheets made of aluminium. This is because the aluminum is pushed by the extruder through the die which results in an even more dense product.

 

4. Increased Capacity of Weight

 

Manufacturing with extrusions of aluminium also results in an item that is able to hold significantly more weight than if it was made of an aluminum sheet. This is because the aluminum is pushed by the extruder through the die which results in the product to be much more dense.

 

The Advantages of Aluminum Extrusion Manufacturing

Extrusion of aluminium is a method which involves the pushing of aluminium through a mold to produce the desired shape. Although this method offers many advantages but it has some disadvantages to be aware of.

One of the major drawbacks of aluminum extrusion is its large initial cost of investment. The machinery and dies needed for this process could be extremely expensive, which can make it difficult for smaller firms to begin.

Another issue is the possibility for defects to be found in the finished product. If the aluminum isn't extruded in a proper manner, it may result in problems for the final product. It can be expensive to correct and could cause delays in the production process.

In the end, extrusion of aluminium is a lengthy process. It can take a long time for one piece, which makes it difficult to meet the strict deadlines.

Conclusion

Companies such as KMC Aluminium that have endured through the years and has proven their R D skills and adaptable production capabilities will become home grown reliable brands that customers can count on for the services they require. From 2006 onwards, KMC has been promising and supplying top quality metal to its customers. Today, the KMC network has satisfied customers throughout the country and further.

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